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Rohit Sivakumar
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BLE · Low-Power Embedded

Bluetooth-Enabled Personal Safety Device

nRF52840Zephyr RTOSUSB-CBattery management

Overview

Designed and developed a compact Bluetooth-enabled personal safety device integrating wireless communication, high-intensity LED signaling, audible alarms, haptic feedback, battery management, and smartphone connectivity for rapid emergency notification.

The engineering challenge

Develop a compact, battery-powered emergency device capable of immediately attracting attention through multiple alert mechanisms while simultaneously communicating with a companion smartphone application for location sharing and emergency notification.

Confidential Prototype

BLE Personal Safety Device — proprietary prototype; imagery withheld at the client's request.

Microcontroller
Nordic nRF52840
Connectivity
Bluetooth Low Energy (BLE) · USB-C
Integrated Hardware
Piezo alarm · RGB LEDs · Haptic motor · Battery charger · Battery protection · Battery monitoring
Firmware
Embedded C · Zephyr RTOS

What I owned

  • Designed complete electronic hardware including schematics and PCB layouts
  • Selected electronic components and optimized PCB layout for compact packaging
  • Integrated Bluetooth Low Energy communication
  • Developed embedded firmware using the Zephyr RTOS
  • Performed PCB assembly and hardware bring-up
  • Debugged firmware and board-level hardware issues using SWD debugging tools
  • Supported manufacturing validation and prototype testing
  • Assisted with mechanical integration and enclosure validation

System architecture

Full technical specification

Microcontroller
Nordic nRF52840
Connectivity
Bluetooth Low Energy (BLE)USB-C
Integrated Hardware
Piezo alarmRGB LEDsHaptic motorBattery chargerBattery protectionBattery monitoring
Firmware
Embedded CZephyr RTOS
Development Software
Fusion 360 ElectronicsVisual Studio CodenRF Connect SDKGit
Debug Tools
J-Link debugger

Development process

  1. 01Requirements Definition
  2. 02System Architecture
  3. 03Electronic Design
  4. 04PCB Layout
  5. 05Prototype Assembly
  6. 06Firmware Development
  7. 07Bluetooth Integration
  8. 08Hardware Bring-up
  9. 09Debugging
  10. 10Validation & Testing
  11. 11Production Prototype

Engineering challenges

  • Optimizing PCB layout within a compact enclosure
  • Debugging SWD programming and reset circuitry
  • Implementing reliable Bluetooth communication while maintaining low power consumption
  • Integrating battery charging, protection, and monitoring circuitry
  • Validating prototype reliability during manufacturing and hardware bring-up

Skills demonstrated

Embedded SystemsBluetooth Low EnergyPCB DesignLow-Power ElectronicsHardware Bring-upFirmware DevelopmentBattery ManagementManufacturing Support

Outcome

Delivered a fully functional prototype integrating Bluetooth communication, emergency notification, high-intensity LED signaling, audible alarms, vibration feedback, and battery-powered operation within a compact portable enclosure.

Next project

Diversionary Alert Device